Wednesday, 22 October 2014

GEAR: SolarEdge Rapid Shutdown Function

GEAR: SolarEdge Rapid Shutdown Function

SolarEdge (solaredge.com) inverters now have the rapid shutdown functionality that the 2014 NEC Section 690.12 requires. The inverters’ provider has completed Intertek Laboratories (ETL) testing to verify that its Safe DC technology meets the requirements.
Turning the inverter’s safety switch to the off position de-energizes PV source circuits to less than 30 VDC in less than the NEC’s required 10 seconds. For equipment manufactured prior to built-in rapid shutdown functionality, SolarEdge offers kits for field-retrofitting inverters to meet the requirements.

PV Circuit Sizing & Current Calculations

Section 690.8 of the National Electrical Code (NEC)  deals with PV circuit sizing and current calculations, and defines how to calculate four maximum circuit current values. These maximum circuit currents are used in additional calculations in sections 690.8(B). But before jumping into calculations, a few NEC definitions will be helpful, since the rules for correction factors and overcurrent requirements can change based on the specific circuit. Working from the array to the inverter, we have:
PV source circuits are conductors between the modules, and from modules to a common point of connection, typically a junction box or combiner box. In industry terms, these are often called the “home runs” from the individual strings.
PV output circuits are conductors between the PV source circuits and the inverter or DC utilization equipment. These are the circuit conductors after a combiner box to the inverter or charge controller. 
Inverter input circuits, in a battery-based system, are the conductors between the inverter and the battery bank. In a grid-tied system, they are the conductors between the inverter and PV output circuits. Typically, these are the conductors between the inverter’s integrated DC disconnect and the inverter’s DC input connection.
Inverter output circuits are the AC conductors from the inverter to the ultimate connection to the AC distribution system for either stand-alone or utility-interactive systems.

Calculations

The first calculation, from 690.8(A)(1), results in the maximum PV source-circuit current. The rated short-circuit current (Isc) is multiplied by 125%. For example, if a PV module has an Isc of 8.8 amps, this calculation is: 8.8 A × 1.25 = 11 A.
Section 690.8(A)(2) covers the maximum current for PV output circuits. For output circuits, multiply the Isc by the number of circuits in parallel, and then by 125%. A common installation method is to keep the source circuits separate until they reach the inverter’s integrated DC combiner and disconnect. In that case, there are no output circuits to consider because the source circuits are not placed in parallel outside of the inverter.
Section 690.8(A)(3) defines the maximum current for the inverter’s output circuit. For utility-interactive inverters, there isn’t a calculation required, since the maximum current is defined as the inverter’s continuous output rating.
Section 690.8(A)(4) shows the calculation for the highest input current of a stand-alone inverter. This value helps determine the conductor size and overcurrent protection device (OCPD) rating between the batteries and the inverter. Divide the inverter’s continuous power output rating by its lowest DC operating voltage, and then multiply by the inverter’s rated efficiency under those conditions.
Part 5 of 690.8(A), added to the 2014 Code, defines the maximum output current of DC-to-DC converters as the rated output per the manufacturer’s specifications. No additional calculations are required.
In the 2014 NEC, 690.8(B), which outlines the rules for calculating minimum conductor sizes in PV circuits, is titled “Conductor Ampacity.” The OCPD section has been relocated to 690.9. The method for conductor sizing has not changed, although the 2014 sections incorporate some clarifications.
In 690.8(B)—690.8(B)(2) in the 2011 edition—two calculations must be run; the circuit conductor size must be based on the larger of the two values calculated. The first calculation is in 690.8(B)(1)—690.8(B)(2)(a) in the 2011 edition. Because PV system currents are considered continuous, the maximum currents calculated in 690.8(A) must be multiplied by 125% to calculate the minimum conductor size. This calculation ensures that the conductors do not carry more than 80% of the continuous current value (0.8 is the inverse of 1.25), a standard procedure in earlier Code articles. In the PV industry, the result of this calculation is commonly referred to as the “156% factor.” When this rule is applied, the module’s rated Isc has been multiplied by 156% (125% × 125% = 156%). However, don’t just multiply everything by 156%. Inverter output circuits were not multiplied by 125% originally, so the 156% factor doesn’t apply to them.  This calculation is done before applying any adjustment and correction factors, commonly referred to as “conditions of use,” which include corrections for conductors exposed to temperatures in excess of 30°C or more than three current-carrying conductors within a conduit. The ampacity of the conductor, at a minimum, then, needs to be greater than or equal to the maximum current in 690.8(A) × 1.25.

Monday, 20 October 2014

Solar Energy

Solar energy is radiant light and heat from the sun harnessed using a range of ever-evolving technologies such as solar heatingsolar photovoltaicssolar thermal electricitysolar architecture and artificial photosynthesis.
Solar technologies are broadly characterized as either passive solar or active solar depending on the way they capture, convert and distribute solar energy. Active solar techniques include the use of photovoltaic panels and solar thermal collectors to harness the energy. Passive solar techniques include orienting a building to the Sun, selecting materials with favorable thermal mass or light dispersing properties, and designing spaces that naturally circulate air.
In 2011, the International Energy Agency said that "the development of affordable, inexhaustible and clean solar energy technologies will have huge longer-term benefits. It will increase countries’ energy security through reliance on an indigenous, inexhaustible and mostly import-independent resource, enhance sustainability, reduce pollution, lower the costs of mitigating climate change, and keep fossil fuelprices lower than otherwise. These advantages are global. Hence the additional costs of the incentives for early deployment should be considered learning investments; they must be wisely spent and need to be widely shared
The Earth receives 174 petawatts (PW) of incoming solar radiation (insolation) at the upper atmosphere. Approximately 30% is reflected back to space while the rest is absorbed by clouds, oceans and land masses. The spectrum of solar light at the Earth's surface is mostly spread across thevisible and near-infrared ranges with a small part in the near-ultraviolet.
Earth's land surface, oceans and atmosphere absorb solar radiation, and this raises their temperature. Warm air containing evaporated water from the oceans rises, causing atmospheric circulation or convection. When the air reaches a high altitude, where the temperature is low, water vapor condenses into clouds, which rain onto the Earth's surface, completing the water cycle. The latent heat of water condensation amplifies convection, producing atmospheric phenomena such as windcyclones and anti-cyclones. Sunlight absorbed by the oceans and land masses keeps the surface at an average temperature of 14 °C. By photosynthesis green plants convert solar energy into chemical energy, which produces food, wood and thebiomass from which fossil fuels are derived.
Yearly Solar fluxes & Human Energy Consumption
Solar3,850,000 EJ [8]
Wind2,250 EJ [9]
Biomass potential~200 EJ [10]
Primary energy use (2010)539 EJ [11]
Electricity (2010)~67 EJ [12]
Exajoule (EJ) is 1018 Joules or 278 billion kilowatt-hours (kW·h).
The total solar energy absorbed by Earth's atmosphere, oceans and land masses is approximately 3,850,000 exajoules (EJ) per year. In 2002, this was more energy in one hour than the world used in one year. Photosynthesis captures approximately 3,000 EJ per year in biomass. The technical potential available from biomass is from 100–300 EJ/year.The amount of solar energy reaching the surface of the planet is so vast that in one year it is about twice as much as will ever be obtained from all of the Earth's non-renewable resources of coal, oil, natural gas, and mined uranium combined,
Solar energy can be harnessed at different levels around the world, mostly depending on distance from the equator
In 1897, Frank Shuman, a U.S. inventor, engineer and solar energy pioneer built a small demonstration solar engine that worked by reflecting solar energy onto square boxes filled with ether, which has a lower boiling point than water, and were fitted internally with black pipes which in turn powered a steam engine. In 1908 Shuman formed the Sun Power Company with the intent of building larger solar power plants. He, along with his technical advisor A.S.E. Ackermann and British physicist Sir Charles Vernon Boys, developed an improved system using mirrors to reflect solar energy upon collector boxes,
increasing heating capacity to the extent that water could now be used instead of ether. Shuman then constructed a full-scale steam engine powered by low-pressure water, enabling him to patent the entire solar engine system by 1912.
Shuman built the world’s first solar thermal power station in MaadiEgypt between 1912 and 1913. Shuman’s plant used parabolic troughs to power a 45-52 kilowatt (60-70 H.P.) engine that pumped more than 22,000 litres of water per minute from the Nile River to adjacent cotton fields. Although the outbreak of World War I and the discovery of cheap oil in the 1930s discouraged the advancement of solar energy, Shuman’s vision and basic design were resurrected in the 1970s with a new wave of interest in solar thermal energy.In 1916 Shuman was quoted in the media advocating solar energy's utilization, saying:
We have proved the commercial profit of sun power in the tropics and have more particularly proved that after our stores of oil and coal are exhausted the human race can receive unlimited power from the rays of the sun.

Sunday, 19 October 2014

Wind Turbine

wind turbine is a device that converts kinetic energy from the wind into electrical power. A wind turbine used for charging batteries may be referred to as a wind charger.
The result of over a millennium of windmill development and modern engineering, today's wind turbines are manufactured in a wide range of vertical and horizontal axis types. The smallest turbines are used for applications such as battery charging for auxiliary power for boats or caravans or to power traffic warning signs. Slightly larger turbines can be used for making small contributions to a domestic power supply while selling unused power back to the utility supplier via the electrical grid. Arrays of large turbines, known as wind farms, are renewable energy and are used by many countries as part of a strategy to reduce their reliance on fossil fuels.
becoming an increasingly important source of
History 
Windmills were used in Persia (present-day Iran) as early as 200 B.C.[1] The wind wheel of Hero of Alexandria marks one of the first known instances of wind powering a machine in history.[2 However, the first known practical windmills were built in Sistan, an Eastern province of Iran, from the 7th century. These "Panemone" were vertical axle windmills, which had long vertical drive shafts with rectangular blades. Made of six to twelve sails covered in reed matting or cloth material, these windmills were used to grind grain or draw up water, and were used in the grist milling and sugarcane industries.
Windmills first appeared in Europe during the Middle Ages. The first historical records of their use in England date to the 11th or 12th centuries and there are reports of German crusaders taking their windmill-making skills to Syria around 1190. By the 14th century, Dutch windmills were in use to drain areas of the Rhine delta.
The first electricity-generating wind turbine was a battery charging machine installed in July 1887 by Scottish academic James Blyth to light his holiday home in Mary kirk, Scotland. Some months later Charles F. Brush built the first automatically operated wind turbine for electricity production in Cleveland, Ohio Although Blyth's turbine was considered uneconomical in the United Kingdom electricity generation by wind turbines was more cost effective in countries with widely scattered populations.
American inventor 
In Denmark by 1900, there were about 2500 windmills for mechanical loads such as pumps and mills, producing an estimated combined peak power of about 30 MW. The largest machines were on 24-meter (79 ft) towers with four-bladed 23-meter (75 ft) diameter rotors. By 1908 there were 72 wind-driven electric generators operating in the United States from 5 kW to 25 kW. Around the time of World War I, American windmill makers were producing 100,000 farm windmills each year, mostly for water-pumping.
By the 1930s, wind generators for electricity were common on farms, mostly in the United States where distribution systems had not yet been installed. In this period, high-tensile steel was cheap, and the generators were placed atop prefabricated open steel lattice towers.
A forerunner of modern horizontal-axis wind generators was in service at Yalta, USSR in 1931. This was a 100 kW generator on a 30-meter (98 ft) tower, connected to the local 6.3 kV distribution system. It was reported to have an annual capacity factor of 32 percent, not much different from current wind machines.
In the autumn of 1941, the first megawatt-class wind turbine was synchronized to a utility grid in Vermont. The Smith-Putnam wind turbine only ran for 1,100 hours before suffering a critical failure. The unit was not repaired, because of shortage of materials during the war.
The first utility grid-connected wind turbine to operate in the UK was built by John Brown & Company in 1951 in the Orkney Islands.
 Resource 

A quantitative measure of the wind energy available at any location is called the Wind Power Density (WPD) It is a calculation of the mean annual power available per square meter of swept area of a turbine, and is tabulated for different heights above ground. Calculation of wind power density includes the effect of wind velocity and air density. Color-coded maps are prepared for a particular area described, for example, as "Mean Annual Power Density at 50 Metres ".  In the United States, the results of the above calculation are included in an index developed by the National Renewable Energy Laboratory and referred to as "NREL CLASS". The larger the WPD calculation, the higher it is rated by class. Classes range from Class 1 (200 watts per square meter or less at 50 m altitude) to Class 7 (800 to 2000 watts per square m). Commercial wind farms generally are sited in Class 3 or higher areas, although isolated points in an otherwise Class 1 area may be practical to exploit.
Wind turbines are classified by the wind speed they are designed for, from class I to class IV, with A or B referring to the turbulence.
ClassAvg Wind Speed (m/s)Turbulence
IA1018%
IB1016%
IIA8.518%
IIB8.516%
IIIA7.518%
IIIB7.516%
IVA618%
IVB616%
Despite these diverse developments, developments in fossil fuel systems almost entirely eliminated any wind turbine systems larger than super micro size. In the early 1970s, however, anti-nuclear protests in Denmark spurred artisan mechanics to develop micro turbines of 22 kW. Organizing owners into associations and co-operatives lead to the lobbying of the government and utilities and provided Vestas is the world's biggest wind-turbine manufacturer.
incentives for larger turbines throughout the 1980's and later. Local activists in Germany, nascent turbine manufacturers in Spain, and large investors in the United States in the early 1990's then lobbied for policies that stimulated the industry in those countries. Later companies formed in India and China. As of 2012, Danish company 

Horizontal axis
Horizontal-axis wind turbines (HAWT) have the main rotor shaft and electrical generator at the top of a tower, and must be pointed into the wind. Small turbines are pointed by a simple wind vane, while large turbines generally use a wind sensor coupled with a servo motor. Most have a gearbox,
which turns the slow rotation of the blades into a quicker rotation that is more suitable to drive an electrical generator.
Since a tower produces turbulence behind it, the turbine is usually positioned upwind of its supporting tower. Turbine blades are made stiff to prevent the blades from being pushed into the tower by high winds. Additionally, the blades are placed a considerable distance in front of the tower and are sometimes tilted forward into the wind a small amount.
Downwind machines have been built, despite the problem of turbulence (mast wake), because they fatigue failures, most HAWTs are of upwind design.
don't need an additional mechanism for keeping them in line with the wind, and because in high winds the blades can be allowed to bend which reduces their swept area and thus their wind resistance. Since cyclical (that is repetitive) turbulence may lead to
Turbines used in wind farms for commercial production of electric power are usually three-bladed and pointed into the wind by computer-controlled motors. These have high tip speeds of over 320 km/h (200 mph), high efficiency, and low torque ripple, which contribute to good reliability. The blades are usually colored white for daytime visibility by aircraft and range in length from 20 to 40 meters (66 to 131 ft) or more. The tubular steel towers range from 60 to 90 meters (200 to 300 ft) tall. The blades rotate at 10 to 22 revolutions per minute. At 22 rotations per minute the tip speed exceeds 90 meters per second (300 ft/s).A gear box is commonly used for stepping up the speed of the generator, although designs may also use direct drive of an annular generator. Some models operate at constant speed, but more energy can be collected by variable-speed turbines which use a solid-state power converter to interface to the transmission system. All turbines are equipped with protective features to avoid damage at high wind speeds, by feathering the blades into the wind which ceases their rotation, supplemented by brakes.

Vertical axis design

Vertical-axis wind turbines (or VAWTs) have the main rotor shaft arranged vertically. One advantage of this arrangement is that the turbine does not need to be pointed into the wind to be effective, which is an advantage on a site where the wind direction is highly variable. It is also an advantage when the turbine is integrated into a building because it is inherently less steerable. Also, the generator and gearbox can be placed near the ground, using a direct drive from the rotor assembly to the ground-based gearbox, improving accessibility for maintenance.
The key disadvantages include the relatively low rotational speed with the consequential higher torque and hence higher cost of the drive train, the inherently lower power coefficient, the 360 degree rotation of the aerofoil within the wind flow during each cycle and hence the highly dynamic loading on the blade, the pulsating torque generated by some rotor designs on the drive train, and the difficulty of modelling the wind flow accurately and hence the challenges of analysing and designing the rotor prior to fabricating a prototype.
When a turbine is mounted on a rooftop the building generally redirects wind over the roof and this can double the wind speed at the turbine. If the height of a rooftop mounted turbine tower is approximately 50% of the building height it is near the optimum for maximum wind energy and minimum wind turbulence. Wind speeds within the built environment are generally much lower than at exposed rural sites, noise may be a concern and an existing structure may not adequately resist the additional stress.
Darrieus wind turbine
"Eggbeater" turbines, or Darrieus turbines, were named after the French inventor, Georges Darrieus.They have good efficiency, but produce large torque ripple and cyclical stress on the tower, which contributes to poor reliability. They also generally require some external power source, or an additional Savonius rotor to start turning, because the starting torque is very low. The torque ripple is reduced by using three or more blades which results in greater solidity of the rotor. Solidity is measured by blade area divided by the rotor area. Newer Darrieus type turbines are not held up by guy-wires but have an external superstructure connected to the top bearing
Giromill
A subtype of Darrieus turbine with straight, as opposed to curved, blades. The cycloturbine variety has variable pitch to reduce the torque pulsation and is self-starting. The advantages of variable pitch are: high starting torque; a wide, relatively flat torque curve; a higher coefficient of performance; more efficient operation in turbulent winds; and a lower blade speed ratio which lowers blade bending stresses. Straight, V, or curved blades may be used
Savonius wind turbine
These are drag-type devices with two (or more) scoops that are used in anemometers, Flettner vents (commonly seen on bus and van roofs), and in some high-reliability low-efficiency power turbines. They are always self-starting if there are at least three scoops.
Twisted Savonius
Twisted Savonius is a modified savonius, with long helical scoops to provide smooth torque. This is often used as a rooftop windturbine and has even been adapted for ships.
Another type of vertical axis is the Parallel turbine, which is similar to the crossflow fan or centrifugal fan. It uses the ground effect. Vertical axis turbines of this type have been tried for many years: a unit producing 10 kW was built by Israeli wind pioneer Bruce Brill in the 1980s
Wind turbines are designed to exploit the wind energy that exists at a location. Aerodynamic modelling is used to determine the optimum tower height, control systems, number of blades and blade shape.
Wind turbines convert wind energy to electricity for distribution. Conventional horizontal axis turbines can be divided into three components:
  • The rotor component, which is approximately 20% of the wind turbine cost, includes the blades for converting wind energy to low speed rotational energy.
  • The generator component, which is approximately 34% of the wind turbine cost, includes
    the electrical generator,the control electronics, and most likely a gearbox (e.g. planetary gearbox),[31] adjustable-speed drive or continuously variable transmission component for converting the low speed incoming rotation to high speed rotation suitable for generating electricity.
  • The structural support component, which is approximately 15% of the wind turbine cost, includes the tower and rotor yaw mechanism.
A 1.5 MW wind turbine of a type frequently seen in the United States has a tower 80 meters (260 ft) high. The rotor assembly (blades and hub) weighs 22,000 kilograms (48,000 lb). The nacelle, which contains the generator component, weighs 52,000 kilograms (115,000 lb). The concrete base for the tower is constructed using 26,000 kilograms (58,000 lb) of reinforcing steel and contains 190 cubic meters (250 cu yd) of concrete. The base is 15 meters (50 ft) in diameter and 2.4 meters (8 ft) thick near the center.
Among all renewable energy systems wind turbines have the highest effective intensity of power-harvesting surface[36] because turbine blades not only harvest wind power, but also concentrate it

Sunday, 24 June 2012

Solar Power

Solar panel refers either to a photovoltaic module, a solar thermal energy panel, or to a set of solar photovoltaic (PV) modules electrically connected and mounted on a supporting structure. A PV module is a packaged, connected assembly of solar cells. Solar panels can be used as a component of a larger photovoltaic system to generate and supply electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions (STC), and typically ranges from 100 to 320 watts. The efficiency of a module determines the area of a module given the same rated output - an 8% efficient 230 watt module will have twice the area of a 16% efficient 230 watt module. There are a few solar panels available that are exceeding 19% efficiency. A single solar module can produce only a limited amount of power; most installations contain multiple modules. A photovoltaic system typically includes a panel or an array of solar modules, an inverter, and sometimes a battery and/or solar 

Efficiencies

Depending on construction, photovoltaic modules can produce electricity from a range of frequencies of light, but usually cannot cover the entire solar range (specifically, ultravioletinfrared and low or sunlight energy is wasted by solar modules, and they can give far higher efficiencies if illuminated with monochromatic light. Therefore, another design concept is to split the light into different wavelength ranges and direct the beams onto different cells tuned to those ranges.[citation needed] This has been projected to be capable of raising efficiency by 50%.
diffused light). Hence much of the incident 
Currently the best achieved sunlight conversion rate (solar module efficiency) is around 21.5% in new commercial products[1] typically lower than the efficiencies of their cells in isolation. The most efficient mass-produced solar modules[disputed ] have power density values of up to 175 W/m2(16.22 W/ft2).[2] Research by Imperial College, London has shown that the efficiency of a solar panel can be improved by studding the light-receiving semiconductor surface with aluminum nanocylinders similar to the ridges on Lego blocks. The scattered light then travels along a longer path in the semiconductor which meant that more photons could be absorbed and converted into current. Although these nanocylinders were used previously in which aluminum was preceded by gold and silver, the light scattering occurred in the near infrared region and visible light was absorbed strongly. Aluminum was found to have absorbed ultraviolet part of the spectrum and the visible and near infrared parts of the spectrum were found to be scattered by the aluminum surface. This, the research argued, could bring down the cost significantly and improve the efficiency as aluminum is more abundant and less costly than gold and silver. The research also noted that the increase in current makes thinner film solar panels technically feasible without "compromising power conversion efficiencies, thus reducing material consumption".[3]
  • Efficiencies of solar panel can be calculated by MPP(Maximum power point) value of solar panels
  • Solar inverter convert the DC power to AC power by performing MPPT process: Solar inverter sample the output Power(I-V curve) from the solar cell and apply the proper resistance (load) to solar cells to obtain maximum power.
  • MPP(Maximum power point) of Solar panel consist MPP voltage(V mpp) and MPP current(I mpp): it is a capacity of the solar panel and the higher value can make higher MPP.
Micro-inverted solar panels are wired in parallel which produces more output than normal panels which are wired in series with the output of the series determined by the lowest performing panel (this is known as the "Christmas light effect"). Micro-inverters work independently so each panel contributes its maximum possible output given the available sunlight

Theory of construction

Solar modules use light energy (photons) from the sun to generate electricity through the photovoltaic effect. The majority of modules use wafer-basedcrystalline silicon cells or thin-film cells based on cadmium telluride or silicon. The structural (load carrying) member of a module can either be the top layer or the back layer. Cells must also be protected from mechanical damage and moisture. Most solar modules are rigid, but semi-flexible ones are available, based on thin-film cells. These early solar modules were first used in space in 1958.
Electrical connections are made in series to achieve a desired output voltage and/or in parallel to provide a desired current capability. The conducting wires that take the current off the modules may contain silver, copper or other non-magnetic conductive transition metals. The cells must be connected electrically to one another and to the rest of the system. Externally, popular terrestrial usage photovoltaic modules use MC3 (older) or MC4 connectors to facilitate easy weatherproof connections to the rest of the system.
Bypass diodes may be incorporated or used externally, in case of partial module shading, to maximize the output of module sections still illuminated.
Some recent solar module designs include concentrators in which light is focused by lenses or mirrors onto an array of smaller cells. This enables the use of cells with a high cost per unit area (such as gallium arsenide) in a cost-effective way.

Crystalline silicon modules
Most solar modules are currently produced from solar cells made of polycrystalline and monocrystalline silicon. In 2013, crystalline silicon accounted for more than 90 percent of worldwide PV production.

Thin-film modules

Third generation solar cells are advanced thin-film cells. They produce a relatively high-efficiency conversion for the low cost compared to other solar technologies and were developed byJacob S. Gibbs and Brinsley Coleberd.

Rigid thin-film modules

In rigid thin film modules, the cell and the module are manufactured in the same production line.
The cell is created on a glass substrate or superstrate, and the electrical connections are created in situ, a so-called "monolithic integration". The substrate or superstrate is laminated with an encapsulant to a front or back sheet, usually another sheet of glass.
The main cell technologies in this category are CdTe, or a-Si, or a-Si+uc-Si tandem, or CIGS (or variant). Amorphous silicon has a sunlight conversion rate of 6-12%.

Flexible thin-film modules

Flexible thin film cells and modules are created on the same production line by depositing the photoactive layer and other necessary layers on a flexible substrate.
If the substrate is an insulator (e.g. polyester or polyimide film) then monolithic integration can be used.
If it is a conductor then another technique for electrical connection must be used.
The cells are assembled into modules by laminating them to a transparent colourless fluoropolymer on the front side (typically ETFE or FEP) and a polymer suitable for bonding to the final substrate on the other side. The only commercially available (in MW quantities) flexible module uses amorphous silicon triple junction (from Unisolar).
So-called inverted metamorphic (IMM) multijunction solar cells made on compound-semiconductor technology are just becoming commercialized in July 2008. The University of Michigan'ssolar car that won the North American Solar Challenge in July 2008 used IMM thin-film flexible solar cells.
The requirements for residential and commercial are different in that the residential needs are simple and can be packaged so that as solar cell technology progresses, the other base line equipment such as the battery, inverter and voltage sensing transfer switch still need to be compacted and unitized for residential use. Commercial use, depending on the size of the service will be limited in the photovoltaic cell arena, and more complex parabolic reflectors and solar concentrators are becoming the dominant technology.[citation needed]
Flexible thin-film panels are optimal for portable applications as they are much more resistant to breakage than regular crystalline cells, but can be broken by bending them into a sharp angle. They are also much lighter per square foot than standard rigid solar panels.
The global flexible and thin-film photovoltaic (PV) market, despite caution in the overall PV industry, is expected to experience a CAGR of over 35% to 2019, 

Smart solar modules

Several companies have begun embedding electronics into PV modules. This enables performing maximum power point tracking (MPPT) for each module individually, and the measurement of performance data for monitoring and fault detection at module level. Some of these solutions make use of power optimizers, a DC-to-DC converter technology developed to maximize the power harvest from solar photovoltaic systems. As of about 2010, such electronics can also compensate for shading effects, wherein a shadow falling across a section of a module causes the electrical output of one or more strings of cells in the module to fall to zero, but not having the output of the entire module fall to zero.
 Module performance is generally rated under standard test conditions (STC): irradiance of 1,000 W/m², solar spectrum of AM 1.5 and module temperature at 25 °C.
Electrical characteristics include nominal power (PMAX, measured in W), open circuit voltage (VOC), short circuit current (ISC, measured in amperes), maximum power voltage (VMPP),maximum power current (IMPP), peak power, Wp, and module efficiency (%).
Nominal voltage refers to the voltage of the battery that the module is best suited to charge; this is a leftover term from the days when solar modules were only used to charge batteries. The actual voltage output of the module changes as lighting, temperature and load conditions change, so there is never one specific voltage at which the module operates. Nominal voltage allows users, at a glance, to make sure the module is compatible with a given system.
Open circuit voltage or VOC is the maximum voltage that the module can produce when not connected to an electrical circuit or system. VOC can be measured with a meter directly on an illuminated module's terminals or on its disconnected cable.
The peak power rating, Wp, is the maximum output under standard test conditions (not the maximum possible output). Typical modules, which could measure approximately 1x2 meters or 2x4 feet, will be rated from as low as 75 watts to as high as 350 watts, depending on their efficiency. At the time of testing, the test modules are binned according to their test results, and a typical manufacturer might rate their modules in 5 watt increments, and either rate them at +/- 3%, +/-5%, +3/-0% or +5/-0%.
Solar modules must withstand rain, hail, and cycles of heat and cold for many years. Many crystalline silicon module manufacturers offer a warranty that guarantees electrical production for 10 years at 90% of rated power output and 25 years at 80%
Recycling
Most parts of a solar module can be recycled including up to 97% of certain semiconductor materials or the glass as well as large amounts of ferrous and non-ferrous metals.[11] Some private companies and non-profit organizations are currently engaged in take-back and recycling operations for end-of-life modules.
Recycling possibilities depend on the kind of technology used in the modules:
  • Silicon based modules: aluminum frames and junction boxes are dismantled manually at the beginning of the process. The module is then crushed in a mill and the different fractions are separated - glass, plastics and metals. It is possible to recover more than 80% of the incoming weight.This process can be performed by flat glass recyclers since morphology and composition of a PV module is similar to those flat glasses used in the building and automotive industry. The recovered glass for example is readily accepted by the glass foam and glass insulation industry.
  • Non-silicon based modules: they require specific recycling technologies such as the use of chemical baths in order to separate the different semiconductor materials. For cadmium telluride modules, the recycling process begins by crushing the module and subsequently separating the different fractions. This recycling process is designed to recover up to 90% of the glass and 95% of the semiconductor materials contained. Some commercial-scale recycling facilities have been created in recent years by private companies.
Since 2010, there is an annual European conference bringing together manufacturers, recyclers and researchers to look at the future of PV module recycling
Price
Average pricing information divides in three pricing categories: those buying small quantities (modules of all sizes in the kilowatt range annually), mid-range buyers (typically up to 10 MWpannually), and large quantity buyers (self-explanatory—and with access to the lowest prices). Over the long term there is clearly a systematic reduction in the price of cells and modules. For example in 2012 it was estimated that the quantity cost per watt was about $0.60, which was 250 times lower than the cost in 1970 of $150.
Real world prices depend a great deal on local weather conditions. In a cloudy country such as the United Kingdom, price per installed kW is higher than in sunnier countries like Spain.
Following to RMIBalance-of-System (BoS) elements, this is, non-module cost of non-microinverter solar modules (as wiring, converters, racking systems and various components) make up about half of the total costs of installations.
For merchant solar power stations, where the electricity is being sold into the electricity transmission network, the cost of solar energy will need to match the wholesale electricity price. This point is sometimes called 'wholesale grid parity' or 'busbar parity'.
Some photovoltaic systems, such as rooftop installations, can supply power directly to an electricity user. In these cases, the installation can be competitive when the output cost matches the price at which the user pays for his electricity consumption. This situation is sometimes called 'retail grid parity', 'socket parity' or 'dynamic grid parity'. Research carried out by UN-Energyin 2012 suggests areas of sunny countries with high electricity prices, such as Italy, Spain and Australia, and areas using diesel generators, have reached retail grid parity

Mounting systems

Ground mounted
Ground mounted photovoltaic systems are usually large, utility-scale solar power plants. Their solar modules are held in place by racks or frames that are attached to ground based mounting supports.
Ground based mounting supports include:
  • Pole mounts, which are driven directly into the ground or embedded in concrete.
  • Foundation mounts, such as concrete slabs or poured footings
  • Ballasted footing mounts, such as concrete or steel bases that use weight to secure the solar module system in position and do not require ground penetration. This type of mounting system is well suited for sites where excavation is not possible such as capped landfills and simplifies decommissioning or relocation of solar module systems.

Roof mounting

Roof-mounted solar power systems consist of solar modules held in place by racks or frames attached to roof-based mounting supports.
Roof-based mounting supports include:
  • Pole mounts, which are attached directly to the roof structure and may use additional rails for attaching the module racking or frames.
  • Ballasted footing mounts, such as concrete or steel bases that use weight to secure the panel system in position and do not require through penetration. This mounting method allows for decommissioning or relocation of solar panel systems with no adverse effect on the roof structure.
  • All wiring connecting adjacent solar modules to the energy harvesting equipment must be installed according to local electrical codes and should be run in a conduit appropriate for the climate conditions

Trackers

Solar trackers increase the amount of energy produced per module at a cost of mechanical complexity and need for maintenance. They sense the direction of the Sun and tilt the modules as needed for maximum exposure to the light.
Fixed racks hold modules stationary as the sun moves across the sky. The fixed rack sets the angle at which the module is held. Tilt angles equivalent to an installation's latitude are common. Most of these fixed racks are set on poles above ground